MBR Filter Modules | ABIONIK

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MBR Filter

Modules

MBR Filter

Modules

MBR Filter
Modules

With over 40,000 membrane modules installed, ABIONIK is your competent partner for submerged filter modules for all MBR applications.

For our customers, we are continuously expanding our product range and investing in the expansion and optimization of our production facilities. The processing of high-grade plastics (PP) and stainless steel components (SS 304, SS 316 optional) guarantees highest quality and a long service life. Further filter sizes can be flexibly configured due to the modular design.

Compared to conventional activated sludge plants, the technology has a number of advantages as a combination of proven activated sludge technology and innovative membrane process. The membrane filters are placed directly in the activated sludge tank or in downstream filtration chambers, where they ensure reliable retention of activated sludge, bacteria and viruses. Therefore, a conventional secondary settling tank is no longer necessary to achieve the highest effluent quality.

Advantages

low space requirement, compact design, no secondary clarifier required
excellent effluent quality, hygienization of the sewage plant effluent
Reuse of the filtrate, e.g. as process water
robust construction
reliable operation

Features

Material org. polymer, PES
Separation limit ultrafiltration
MWCO 150 kDalton
Pore size (nominal) approx. 35 nm

Our Products

References

Construction of the Hiltpoltstein sewage treatment plant

Hiltpoltstein, Franconian Switzerland, Germany

Construction data

Population equivalent⠀⠀⠀	999 p.e.
Inflow to the sewage treatment plant⠀⠀⠀	150 m³/d
Installed membrane area⠀⠀⠀	1.050 m²
Activation volume⠀⠀⠀	210 m³

Customized project implementation

Since the treated wastewater has to seep into the karst area, particularly high demands are placed on the purification performance of the wastewater treatment plant with regard to nutrient reduction and hygienization.

The application of the membrane activated sludge process fulfills the hygienic requirements of the European bathing water directive in the sewage treatment plant effluent. The biological stage of the wastewater treatment plant is arranged in a compact structure with an activated sludge tank and two downstream membrane filtration chambers. The membrane wastewater treatment plant consists of a mechanical pre-treatment, activation, filter chambers with submerged membrane filters.

Fully biological MBR wastewater treatment plant Bollberg

Industrial park IGP Jena - Hermsdorfer Kreuz

Turnkey construction of a fully biological wastewater treatment plant with membrane filtration for the industrial park IGP Jena - Hermsdorfer Kreuz.

Client STEG Urban Development Südwest GmbH Dresden

Waste water treatment in the following process steps:

Dirty water is fed via a separation system, inlet pumping station with submersible motor pumps
Screenings washing and round sand trap (by means of vertical fine screen)
Membrane biology: Activation tank with two external filter chambers
Filtrate is fed via filtrate pumps into the filtrate storage tank of the mixed water channel

Louisenthal paper mill

Königstein, Germany

The Louisenthal paper factory in Königstein near Dresden produces around 30 tons of high-security paper every day: paper with watermarks and integrated security thread, most of which is further processed into forgery-proof bank notes. Production is carried out under the strictest security precautions.

Before the building of the sewage plant, an unsatisfactory waste water treatment was in place to handle the direct discharge of water into the Biela river (classified “waters I”, inflow to the Elbe river). The waste water purification target values were reached with the building of the purification plant under use of most our modern MBR treatment systems, and partly outperformed.

MBR pilot sewage plant and MBR filter plant
28 ABIONIK filter modules type FM6123 were installed

Tegernsee paper mill

Bavaria, Germany

The paper factory at Tegernsee is located in the Mangfall Valley, a landscape protection area from which a large part of the drinking water of the greater Munich area is supplied. In order to avoid waste water and to reuse water, the circuit water and waste water purification plant was established. The 1.2 million Euro project was carried out together with the German Federal Environment Foundation.

A combination of pressure disk filters for removing solids from the water, equipped with ABIONIK systems, and ozone treatment of the waste water resulted in a reduction of 52% of the specific waste water volume. The amount of waste water from production could be reduced to an average of 29 l / kg (based on the amount of paper produced) to 13.9 l / kg. The annual paper production of the paper mill is approximately 4400 tons.

MBR pilot sewage plant and MBR filter plant
12 ABIONIK filter modules of type FM6123 were installed

Wastewater treatment for the largest island in the Kingdom of Bahrain

Durrat al-Bahrain, Bahrain

Complete sewage plant system for waste water treatment

MBR technology is provided in a modular container system
The system can be expanded and relocated as required

Used products

MBR Container Waste water plant
Exhaust air plant

Customer		Zohal Construction
Project		Durrat al Bahrain
Technology and capacity		MBR – 2000 m³/d
Short description		Sewage treatment, three stages: 300, 900, 2000 m³/d
Location		Bahrain
Year of installation		Start in 2008, last upgrade 2014